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Question: The Value-Stream Map (VSM) of a simple, single-shift, 5 station production line has the following…
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Question: The Value-Stream Map (VSM) of a simple, single-shift, <a href=5 station production line has the following…” />

Show transcribed image text The Value-Stream Map (VSM) of a simple, single-shift, 5 station production line has the following data that defines the current state: Customer demand is 7, 200 units per month (assume 20 production days per month). Inventory accumulations between the work stations are: 2250, 2600, 1800, and 2350 units. A vailable daily work time is 7 hours (breaks & lunch removed). Actual measured production rate is 40 units per hour. a. What are the customer daily requirements in units per day? __ ___ units/day b. What is the lead time based on the inventory levels from the current state map and the customer daily requirements? ___ ___ days c. Convert the customer daily requirements from units/day to takt time in seconds per unit; and, compare it to the actual rate in seconds per unit that was measured; and, then conclude whether or not the line is producing at too low a rate or at a sufficient rate to meet the customer demand. Takt time = __ ___ sec/unit Actual time per unit (convert 40 units/hr to sec/unit) = ___ ___ sec/unit Compare Takt time to actual time per unit. Can line meet customer demand?

The Value-Stream Map (VSM) of a simple, single-shift, 5 station production line has the following data that defines the current state: Customer demand is 7, 200 units per month (assume 20 production days per month). Inventory accumulations between the work stations are: 2250, 2600, 1800, and 2350 units. A vailable daily work time is 7 hours (breaks & lunch removed). Actual measured production rate is 40 units per hour. a. What are the customer daily requirements in units per day? __ ___ units/day b. What is the lead time based on the inventory levels from the current state map and the customer daily requirements? ___ ___ days c. Convert the customer daily requirements from units/day to takt time in seconds per unit; and, compare it to the actual rate in seconds per unit that was measured; and, then conclude whether or not the line is producing at too low a rate or at a sufficient rate to meet the customer demand. Takt time = __ ___ sec/unit Actual time per unit (convert 40 units/hr to sec/unit) = ___ ___ sec/unit Compare Takt time to actual time per unit. Can line meet customer demand?

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